Why ULTEM 9085 is Supreme for 3D Printing Aerospace Components

In this video, we take you on a journey through the creation of a 3D-printed aircraft part using ULTEM 9085, a high-performance thermoplastic renowned for its UL94 V-0 flame, smoke, and toxicity (FST) rating. Whether you’re an engineer, a designer, or just a 3D printing enthusiast, this video offers a complete breakdown of the design, slicing, and printing process for this cutting-edge aerospace component.

We 3D printed a current sensor holder designed to fit perfectly into an airplane’s engine bay.

This part:
• Holds a current sensor: Precisely aligns a wire for amperage measurement.
• Withstands extreme conditions: Resistant to high heat, low temperatures, hydrocarbons, and more.
• Features flame retardancy: Demonstrated with a blowtorch test that highlights its self-extinguishing properties.

Why ULTEM 9085?
• Aerospace-Grade Material: Certified for aircraft applications, ULTEM 9085 is commonly found in commercial airplane interiors and Formula 1 components.
• High-Temperature Resistance: Ideal for engine bays and other extreme environments.
• Durable & Safe: Offers low off-gassing and self-extinguishing properties, making it safer than materials like nylon or polycarbonate.

3D Printing Workflow

We show how easy it is to use the 22 IDEX V3 printer, featuring:

1. Preheating and material preparation: Learn the importance of proper filament drying and machine setup for consistent results.

2. Slicing tips: Discover techniques like adding “lily pads” to prevent warping and improve adhesion.

3. Precision settings: From layer heights to infill patterns, we optimize every detail for performance and quality.

Live Demonstrations

• Blowtorch Test: See the remarkable fire resistance of ULTEM 9085 in action.

• Part Removal & Cleanup: Tips for safely and efficiently finishing your parts, including cutting supports and applying a smooth surface finish.

This video is perfect for:
• Engineers and designers in aerospace, automotive, and medical industries.
• 3D printing enthusiasts looking to learn about high-performance materials.
• Machine shop owners considering the addition of high-temp 3D printing to their capabilities.

Ready to Elevate Your 3D Printing Game?

Visit visionminer.com to explore the 22 IDEX V3, ULTEM 9085, and a wide range of advanced materials and tools. Whether you’re just starting or expanding your capabilities, our team is here to help you choose the right solutions for your projects.

👉 Call us today or email our team to get started!

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Thank you for watching! Stay creative, stay inspired, and happy printing.

Shop the Vision Miner 22IDEX V3: https://www.visionminer.com/22idex
Explore Materials: https://www.visionminer.com/materials

At Vision Miner, we’re not just here to sell you 3D printers and scanners—we’re here to support you with tools that actually get the job done. Our focus is on high-temp, industrial-grade equipment that can handle materials like ABS, PEEK, PEKK, and Ultem, so you can create durable, top-quality parts for serious applications.

Check out our website at https://www.visionminer.com -- we've got a full line-up of industrial 3D printers, professional 3D scanners, as well as tools and accessories like our Nano Polymer adhesive. When it's all said and done, though, we prioritize building strong relationships with our customers. When you call us, you won’t get a corporate receptionist -- our team is here speak with you and determine what the right equipment for your project REALLY is -- even if we don't sell it.

0:00 - intro
0:14 - Why Did We Printed This?
1:17 - What is ULTEM 9085?
2:45 - Starting With Slicing
4:11 - Solving Part Warping
9:54 - Analyzing the Slice
10:49 - Duplicating the Part
12:41 - Prepping the 22 IDEX
21:43 - Removing the Part
25:55 - What Does UL94 V0 Look Like?
28:05 - Conclusions