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How to prevent factory wastes?

Factory waste can be anything that is produced from industrial activities such as manufacturing and mining.

What are the different wastes?

Factory wastes are classified as below.

Liquid waste, solid rubbish, organic waste, recyclable rubbish and hazardous waste


Why should you think of reducing factory wastes?

Reducing industrial waste can be a difficult task, the major reason for reducing waste by taking various preventive measures are
1) To reduce the financial cost due to the production of waste.
2) To minimize the expenses, causing by disposing of waste, which is very expensive.
3) To minimize the Environmental impact.


How to prevent factory waste or industrial waste?

Always implement the following points in your strategy to reduce the factory waste.

#1) Measure Your Waste

Ensure that you well aware and team under you are educated on your business model and how and what amount waste will produce from your factory. So that, it will easy to implement strategies to prevent and reduce the amount waste.

#2) Adhere the compliance guidelines and follow the standards

It is always important to follow the guidelines provided by the authorities and standard operation, maintenance procedures. This will ensure the output of amount waste production and also sustains the efficiencies.

#3) Enforce the policies and procedures for waste management operations

Keep your internal policies and procedures as per the compliance guidelines and also add your best practices to boost your team to follow the same without fail.

#4) Be A More Efficient Business

Try to run procedures in an effective manner, like Just in Time implementation on flow of Raw materials.

#5) Consider A Waste Exchange

For some industries, one business's waste can be another's resources. You can do this by exchanging waste instead of disposing of it, you are turning your waste to income, which is the first step in the waste hierarchy.

#6) Reduce the Amount of Packaging

Try to buy your raw materials in bulk, so that unpacking and classification will be very easy and also it prevents the generation of packing waste.

#7) Think About Food Waste

This is how your employees will generate unknowingly from canteen during lunch or break.
1) Try to educate your employees to waste no food.
2) Turn all your food waste going to landfill is by recycling your food waste which reduces the greenhouse gases.

Here, food waste produces dangerous Methane gas when it decomposes.

#8) Cut Down use of Bottled Water

This is one way of cutting down on plastic waste.

#9) Use Signs

Educate your employees continuously on waste management and also take their ideas to implement various prevention measures to reduce waste production.

#10) Hire A Professional Waste Management Business

A professional consultant can help you to implement your waste management business strategies and vision by transforming various ideas, implementation experiences from other industries and projects.

#11) Research on Recycling opportunities

It is one of the Kaizen (Continues Improvement Activity) that you can initiate as per your prevention waste management plan.


A simple tool in Lean, that can help you to achive your objectives by preventing and reducing factory waste:

The 8 Wastes in Lean Management (Identify these non-value-adding activities. Reduce or eliminate them to become more efficient.)

1) Non-Utilized Talents (People)
2) Waiting
3) Motion
4) Inventory
5) Over Production
6) Defects
7) Transportation
8) Over Processing


❔Question:
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