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How To Automatically Weld The Studs Nuts Bolts Screws On Thick Film Heating Plates？Just Use the TATE CNC Stud Welding Machine
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Jack
Sales Manager
Phone: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
Email: [email protected]
Website: https://tateweld.com
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🔧 Are you searching for a high-precision CNC stud welding solution specifically for thick film heating plates used in modern smart appliances? Look no further than TATE’s CNC Stud Welding Machine — a fully automatic, high-efficiency system tailored for the complex structure of Thick Film Heating Elements, designed to protect fragile printed heating circuits while delivering stable, high-strength stud/nut welding.

🔥 What is a Thick Film Heating Plate?
✅ Thick Film Heating Plates are widely used in:

Water dispensers

Coffee machines

Electric kettles

Rice cookers

Home heating devices

Laboratory heating tools

These plates use advanced thin-layer printing technology on stainless steel or ceramic substrates to embed heating resistors, conductive traces, insulation layers, and glass protective glaze. They offer faster heat-up times, compact form, high thermal efficiency, and better reliability than traditional heating tubes.

🛠️ TATE CNC Stud Welding Machine – Designed for Printed Heating Plates
Our machine is the go-to solution for companies that require:

🔋 Capacitor Discharge (CD) welding for heat-sensitive components

🔍 Precise welding on ceramic or stainless steel substrates without damaging insulation

🔄 Full automation for stud and nut welding — no manual handling needed

🧩 Custom fixtures to adapt to different plate shapes, sizes, and stud layouts

🧠 Smart interface with recipe storage for easy switching between models

✅ With dual-axis CNC control, servo positioning, and automated stud feeding, the TATE stud welding machine ensures:

🧷 High repeatability and zero defects

🌡️ No burn marks or discoloration on the heating film

🔄 Continuous operation with minimum operator input

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💎 Why TATE?
🏭 Trusted by top appliance brands across China, Europe, and Southeast Asia, TATE has become the benchmark for safe and efficient stud welding on heating plates. Our solutions are currently applied by leading manufacturers of:

Smart kettles

Under-cabinet water dispensers

Capsule coffee machines

Compact cookers

Energy-saving electric heaters

💡 Our engineering team provides full project support — including custom machine design, tooling development, PLC programming, and post-installation training.

📈 Key Benefits for Manufacturers:
📌 High-speed welding up to 30-50 pieces/minute

✅ CE/ISO-certified systems for global compliance

📦 Compact footprint ideal for smart appliance factories

🖥️ Easy integration into MES/ERP systems

🌐 Multi-language HMI interfaces for international teams

🛠️ Lifetime technical support & fast spare parts supply

📸 In This Video You’ll See:
🎥 A full demonstration of TATE CNC stud welding machine working on thick film heating plates:

Stud & nut positioning

Servo-driven welding sequence

Real-time HMI parameter setup

Finished samples with perfect welds

Safety design features

🏭*FAQs*
1. What is a thick film heating plate and why is it used in modern appliances?
A thick film heating plate is a high-efficiency heating element created by printing resistor circuits, insulation layers, and conductors onto stainless steel or ceramic substrates. It's widely used in electric kettles, water dispensers, and rice cookers due to its fast heating, compact size, and energy efficiency.

2. Can CNC stud welding machines be used for thick film heating plate assembly?
Yes. TATE CNC stud welding machines are specifically designed to weld studs and nuts onto thick film heating plates without damaging the printed circuit layers or protective glaze, ensuring safety and quality in assembly.