How to Make A Giant Fiberglass Sword with a CNC Foam Mold

Learn how Thingergy made a giant fiberglass sword with a custom CNC cut mold for a 10ft sculpture of Troy, a Borderlands 3 project they have been working on.

AVID CNC Pro Series 4896
"Tested" Dual Z set up - Plasma & Spindle

Materials:

Foam: 3lb density EPS foam - https://derofoam.com/pages/products
Wax: PARTALL® PASTE #2 - http://www.rexco-usa.com/waxes-buffin...
Mold Release: Partall® Film #10 - http://www.rexco-usa.com/polyvinyl-al...
First Epoxy: EpoxAcoat™ - https://www.smooth-on.com/product-lin...
Second Epoxy: EpoxAmite™ - https://www.smooth-on.com/product-lin...

About Thingergy:
http://www.thingergyinc.com/

The “we” of “we make things” is constructed of an amalgamation of hand-picked individuals who are brimming with talent and passion towards each and every project they take on. Each member of Thingergy brings enough technical and practical experience to the table that, all combined, they could fill at least a bar napkin with information. Our crew brings a special talent and skill to each and every project. Not only will every project, big or small, be met head-on with professionalism, but each crew member selected also has a passion for all things entertainment related. Video games, movies, bourbon, and everything in between.

We’d like to give a big thank you to Wintergatan for allowing us to feature his music. Please check out his channel, his bandcamp and support his patreon!
Music: https://wintergatan.bandcamp.com/
Youtube Channel:    / wintergatan2000