Aluminum Charge Air Cooler Repair With Super Alloy 1 Low-Temp Solder and a Brazing Torch

For this video, we demonstrate how to use Super Alloy 1 to repair holes in damaged tubes on a charge air cooler.

In the past, damaged aluminum radiators and air coolers were most often replaced, citing aluminum's cheap availability. In today's economy, repairing usable parts is a viable means to offset the increasing cost of living. Fortunately, aluminum intercoolers can easily be repaired with Super Alloy 1 solder and flux--there's no need to purchase new when repair work is fast, easy, and affordable.

http://www.MuggyWeld.com Super Alloy 1 and Super Alloy 5 welding and soldering rods have been used by professional repair shops for decades to make such repairs, and now you can use the same tools in your own garage.

Replacement parts can cost hundreds to thousands of dollars, depending on the make and model, in which case, repair is the optimal and economic choice. But which rod is best suited for your repair?

Super Alloy 5 is recommended when a higher-temperature solder is needed. Long before the internet, MuggyWeld sold only to commercial businesses, and we trained many radiator shops firsthand how to fill holes, often without disassembly.

Important to note: Aluminum cools very quickly, so be sure to keep the flux close to the repair area to prevent the aluminum from cooling between solder deposits. Flux is an integral part of achieving an airtight seal with Super Alloy 5. Oxyacetylene will work fine, with slightly more oxygen is needed.


#ChargeAirCoolerRepair #ChargeAirUnit #InterCoolerRepair
#ChargeAirCoolerLeak #InterCoolerLeakFix #AirToAirCoolers


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