Steam Boiler Maintenance: Step by Step Guide

Step by Step instructions of annual tuneup ‪@USBoiler‬ Burnham Independence SIN4 gas fired steam boiler - annual maintenance & tuneup with ‪@TestoInstruments‬ 320 Combustion Analyzer.

⚠️Do not attempt this repair if you are not qualified and/or trained ⚠️

Typical Atmospheric Gas Boiler Combustion Results
Stack 325-500 degrees F
O2 4%-9%
CO2 6.5%-8%
CO Less 50ppm

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Table of Contents:
0:00 Drive on Bely Parkway
1:39 Is anyone even in that car?
2:07 Burnham IN4 walk-though
2:55 Wrong Exhaust Pipe on DHW heater
3:50 Wrong Steam Main Valve
5:41 Donate Mikey Pipes Philanthropy
6:10 Filling Boiler
6:55 Clean Combustion Chamber
7:50 Dirty Water Heater Screen
8:25 Main Burners Re-installed
8:49 Securing Thermostat Relay
9:30 Draining Boiler
10:01 LWCO Activated
11:20 Importance of Clean Water
12:13 Automatic Feeder Activated
13:10 SurgeX Treatment
15:00 Cleaning Pigtail Steps
16:07 Pressuretrol Settings
17:51 Always Check Relief Valves
18:17 She's Clear!
20:30 Sequence of Operations
21:16 Switch Sticker
22:25 Combustion Testing
23:05 Acceptable Readings
24:20 Draft Test
25:00 Valve Tags
25:40 Lead Water Main
26:26 Service Tag
27:10 Water Heater Exhaust Concerns
27:30 Smoke Test
28:42 Closing Comments