From Bean to Jar: How Instant Coffee Is Made in Factories Worldwide

From Bean to Jar: How Instant Coffee Is Made in Factories Worldwide
Instant coffee has evolved significantly since 1890, with Nestlé’s Nescafé producing 1 billion cups daily. The journey begins with coffee plants in regions like Brazil and Vietnam, where farmers harvest ripe cherries using traditional or mechanized methods. These cherries are processed at wet mills, separating beans from pulp, followed by fermentation, washing, drying, and hulling to reveal green coffee beans.
The beans are then roasted at precise temperatures, developing unique flavors, and brewed into extracts. For instant coffee, two drying methods are used: spray drying (hot air forms fine coffee powder) and freeze drying (ice granules retain premium flavor). Finally, granules are packed in jars by high-speed machines, ensuring freshness.
Throughout, rigorous quality checks by experts and robots maintain consistency. This meticulous process guarantees every cup of instant coffee delivers perfect aroma and taste, showcasing the dedication of farmers and technology.
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Timeline video From Bean to Jar: How Instant Coffee Is Made in Factories Worldwide
00:00 Intro!
00:40 The Origins of Coffee Beans
01:10 The Art of Harvesting
01:55 Processing the Coffee Cherries
03:31 Storage and Transportation
04:09 The Science of Roasting
04:50 From Beans to Instant Coffee
06:38 Packaging and Distribution
07:30 Outro!
#InstantCoffeeProduction, #CoffeeMakingProcess,#FromBeanToJar