Mercury 200XL Prop Seal Replacement | Mercury 200 Verado Lower Seal Replacement | Boats.net

Get your seal kit for your Mercury 200XL Verado, along with the grease you need here: https://www.boats.net/search-list?q=8...

Buy Loctite at Partzilla.com: https://www.partzilla.com/product/aft...

See how to replace the output seals on a Mercury outboard in this video from Boats.net. We’ve removed the gearcase from our outboard, and if you need to see how to do that, find the video here:    • Mercury 200 Lower Unit Removal | How ...  

There is a seal kit available for your Mercury 200 outboard, and that kit includes input seals, shift shaft seals, and the output seals for your gearcase. With the lower unit removed, we’re utilizing the whole kit to replace all three. This will make sense for a lot of people since you might as well replace them all if you’ve gone to the trouble of removing the lower unit.

In this video, John will show you how to remove the carrier assembly containing the output seals. Once removed, we’ll clean the gearcase housing and then remove the reverse gear from the carrier housing. There are actually two seals you’ll need to replace, and they sit back to back inside the carrier housing. In the diagram linked below, you can see where they’re positioned as parts #32 and #33. We’ll use a bearing driver to seat the seals, and then we’ll replace the reverse gear on the carrier housing. We’ll wrap the project up by showing you how to replace the carrier housing on your Mercury outboard.

See where we’re working on this gear housing and prop shaft diagram for your Mercury 200:
https://www.boats.net/catalog/mercury...

Need to replace the input seals on your Mercury outboard? Find help here:    • Mercury 200XL Input Shaft Seal Replac...  

The Mercury 200 outboard seal kit also includes shift shaft seals. See how to replace them here:    • Mercury 200 Shift Shaft Seal Replacem...  

Read how to do this job step by step: https://www.boats.net/blog/mercury/20...

VIDEO HIGHLIGHTS:
Draining gearcase fluid - 1:50
Using retaining ring remover - 3:50
Using bearing carrier remover - 4:15
Removing carrier assembly - 5:00
Cleaning the housing - 5:30
Removing the reverse gear - 6:10
Replacing output shaft seals - 7:10
Replacing reverse gear - 10:30
Replacing the carrier housing - 11:15

Find Mercury outboard parts here:
https://www.boats.net/catalog/mercury...

Talk to us:
Twitter:   / boatsnet  
Facebook:   / boats.net  
Instagram:   / boatsnet  

In the video we’re working with a Mercury 200XL Verado outboard motor, but you may have similar steps for your Mercury outboard. If you’re not sure whether these steps apply to your motor, leave a comment and we’ll get back to you.

RELATED VIDEOS

Mercury 200 Verado oil change:
   • Mercury 200 Oil Change | How to Chang...  

Mercury 200 gearcase oil change:
   • Mercury 200 Lower Unit Oil Change | H...