Volvo Penta MD2030 Timing Cover O-Ring Replacement | DIY Experience

Join us in this video where we share our experience of replacing the O-rings in the timing cover of our Volvo Penta MD2030 engine. If you've been dealing with an oil leak from the throttle lever arm, you're not alone. Tools and parts used in description....⬇⬇⬇⬇

We dive into the process step by step, tackling all three O-rings in the timing cover and even replacing the front shaft seal, which turned out to be surprisingly easy. While the job involved some elbow grease, it wasn't overly technical - making it accessible even for those without extensive mechanical experience.

One crucial tip we learned along the way: when dealing with the injector pump, exercise extreme caution. Dropping the R clip into the engine can spell disaster. We secured it with wire before removal, a move that paid off immensely. Also, take care not to inadvertently bend the shims under the pump during the process.

⬇⬇⬇⬇TOOLS LIST BELOW⬇⬇⬇⬇

We want to emphasize that we're not professional mechanics, and this video isn't a tutorial or a 'how-to' guide. It simply documents the steps we took in tackling this maintenance task.
Our primary references were the workshop manual and various online articles.

One tool we found essential for the job was the Harmonic Puller to remove the pulley wheel.

So, if you're facing a similar issue with your Volvo Penta MD2030 engine and you're considering tackling the repair yourself, this video might provide some insights and encouragement. Remember, with the right tools, a bit of patience, and a willingness to learn, you might surprise yourself with what you can accomplish.

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Filmed using GoPro Hero 8 Black - https://amzn.to/3vckpdO

⬇️CLICK on the LINKS to see the TOOLS WE USED DOING THIS JOB ⬇️

Harmonic puller - https://ebay.us/pK3mkV
Torque wrench large - https://ebay.us/XfyFXa
Torque wrench small - https://ebay.us/jNz4tw
Large socket set - https://ebay.us/QSYzZr
Small socket set - https://ebay.us/GVMlc5
Large stillsons - https://ebay.us/VwKvvE
Large adjustable spanner - https://ebay.us/m66Vit
Set of metric spanners - https://ebay.us/tTHFFN
Cranked ring spanners - https://ebay.us/caT0a3
Long-nosed pliers - https://ebay.us/DB1fRa
Screwdrivers - https://ebay.us/i02klc

PARTS LIST:
3580035 - From Volvo Penta dealer
3580040 - From Volvo Penta dealer
3580047 - From Volvo Penta dealer
Timing cover gasket - from Parts4Engines
Hylomar blue - https://ebay.us/Fh66cO
Impeller - from marineservicekits.co.uk
Oil Filter- from marineservicekits.co.uk
Fuel Filter x2- from marineservicekits.co.uk

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