Скачать или смотреть High Speed Precision Deburring for Quick Production | MAX System™

The MAX System™ was originally introduced in 2008. Since then there have been lots of refinements and new technologies.

Our latest development is in our CNC-style machines; our MAX Systems™. We can reach deburring speeds up to 10-teeth a second. Our newest systems can reach rapid speeds of 2,200 ipm, position within .005” and repeat within .0005”.

We are doing a part now that requires a true radius; we are holding the radius-deviation and radius requirements within +/-.0002” part after part. This part takes 45 minutes by hand or 20-seconds in our MAX™.

We have a new feature for copper coated parts where we can interpolate the tooth that has been cut through the copper, retract the tooth, index the part to the next tooth, and repeat the process. This is what we’re calling a “sewing machine motion” now. This process does not require the part to be dialed-in like a normal CNC machine. We keep it simple, throw the part in the machine, and hit cycle start.

For the end user, the significance is that for a 175-tooth gear, there are only 9-lines of code. Our programming is nothing like G-Code or M-Code, it’s point and teach, so you can learn it in 10-minutes and have more flexibility than most traditional CNC’s.

The MAX’s are now fully coordinated systems, so we can now do threads, screw rotors, rectilinear or prismatic parts, and much more!

About:
James Engineering in Broomfield, Colorado has been optimizing gear and part manufacturing since the 1980s. Our deburring and chamfering machines are the best fit for any job. With custom manufacturing solutions, we focus on providing top of the line precision, efficiency, and sustainability. With a user friendly interface, our systems allow for a one-time-setup for batch production. Our “recipes'' feature allows for machine memory of all your intricate gears and parts. James Engineering provides top of the line manufacturing technologies for a broad range of industries including, but certainly not limited to; aerospace, automotive, tools, and household appliances.