Why do machines fail? 4 ways to stop it!

Join us as we explore the critical reasons behind machine failures, focusing on the intricate interplay between mechanical integrity and lubrication health. This video provides a comprehensive examination of the main factors leading to machinery breakdowns, underpinned by the principles of ISO 18436 lubrication analysis standards. Discover how:

1. Lubrication Issues: Inadequate lubrication escalates friction between moving parts, leading to overheating and accelerated wear. Through lubrication analysis, we identify key issues such as lubricant contamination, degradation, or misuse, which are pivotal in averting machine failure.
2. Mechanical Wear and Tear: The relentless operation subjects mechanical components like bearings, gears, and seals to wear down. We emphasize the significance of regular maintenance and condition monitoring, including vibration analysis and wear particle analysis, to detect early signs of deterioration and prevent catastrophic failures.
3. Material Fatigue: Learn about how repeated stress and strain can initiate material cracks, leading to failure. Our discussion includes strategies for monitoring material condition to pre-emptively address fatigue.
4. Improper Operation: Operating machinery beyond its designed capacity or ignoring operational guidelines can precipitate premature failure. We underline the necessity of training and strict adherence to operational protocols to mitigate these risks.
5. Environmental Factors: We also cover how external conditions, such as corrosion, temperature extremes, and contamination, play a substantial role in machine wear and failure. Environmental condition monitoring, including lubricant analysis for signs of water contamination or corrosive wear, is presented as a vital component of effective machine maintenance.

The video illustrates how lubrication analysis, as a cornerstone of predictive maintenance, facilitates the early detection of potential issues, allowing for timely interventions. By examining lubricant samples for wear debris, contamination, and chemical composition, maintenance personnel can gain essential insights into both lubricant and machine conditions. This proactive approach not only extends machinery lifespan but also significantly reduces downtime and maintenance costs, ensuring more reliable and enduring operations.

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