Egg tray manufacturing machine line commissioning in Turkey Aşka Makina

Aşka Makina is one of a leading company of a manufacturer and exporter of egg tray manufacturing machine in Turkey. We have many references in Turkey and Middle East , Africa , Balcan Countries , Russia and many countries.

We may supply you free counsolations for your projects , we can upgrade your egg tray manufacturing plant. We can supply you spare parts and molds as well.

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About the Egg tray manufacturing machine line ;

An "Egg tray manufacturing machine" is a type of industrial equipment used to produce paper egg trays. These trays are designed to hold and protect eggs during transportation and storage, minimizing breakage and ensuring the eggs reach consumers in good condition. Here's how the machine and process generally work:

Components of the Machine:
Pulping System: This part of the machine mixes recycled paper or paper pulp with water to create a slurry. The slurry is then refined to the desired consistency for molding into trays.

Molding System: The pulping mixture is poured over molds that are shaped like egg trays. Vacuum suction is often used to press the pulp onto the molds, ensuring the trays take the correct shape.

Drying System: Wet molded trays need to be dried to gain strength and become usable. Drying can be done using various methods, including natural drying under the sun, using brick drying lines, or more advanced and faster methods like metal drying lines under controlled temperature and airflow.

Packing System: Once dried, the egg trays are stacked and packed for shipment to egg producers and other customers.

Types of Egg Tray Machines:
Manual: Requires more human labor to operate and has lower output.
Semi-automatic: Some processes are automated, but it still requires significant human intervention.
Fully automatic: High production capacity with minimal human intervention, ideal for large-scale operations.
Advantages of Egg Tray Making Machine:
Eco-friendly: It often uses waste paper as raw material, helping in recycling and reducing waste.
Cost-effective: It provides an economical solution for egg producers and suppliers for packaging.
Customizable: Machines can often produce trays of various sizes and designs to accommodate different customer needs.
Egg tray manufacturing machines vary greatly in terms of size, production capacity, automation level, and price, catering to different scales of operation, from small farm-based producers to large-scale industrial manufacturers.

Egg trays come in various sizes to accommodate different numbers of eggs and egg sizes, ranging from small to jumbo. The most common sizes are:

By Egg Count:
6-egg trays: Often used for half a dozen packs, convenient for small households.
12-egg trays: The standard size, holding one dozen eggs, which is most common in stores.
18-egg trays: A larger tray that holds a dozen and a half eggs, suitable for larger families or those who consume eggs frequently.
24-egg trays (and higher): These larger trays are often used for bulk packaging or transport in commercial settings.
By Egg Size:
Small
Medium
Large
Extra-large
Jumbo
The trays are designed so that each egg sits comfortably in its cup without touching the others to prevent cracking and provide cushioning during transport.

Egg tray molds are crucial components in the egg tray manufacturing process. They are the forms used to shape the wet pulp into trays during production. Here's a detailed look at their characteristics, types, and materials:

Characteristics:
Shape and Size: Molds are designed to hold the specific shape and size of the egg tray, with indentations where each egg sits. They can vary based on the number of eggs a tray is meant to hold (commonly 6, 12, 18, 24, etc.) and the size of the eggs (small, medium, large, etc.).

Precision: Molds must be precisely crafted to ensure that the egg trays have uniform shape and size for stacking and use in automated processes.

Types:
Single-sided Molds: Used in simpler, usually manual or semi-automatic machines, where the pulp is applied to one side of the mold.

Materials:
Plastic Molds: Durable and less expensive, plastic molds are common in many small to medium-scale operations. They are easier to clean and maintain but might not last as long as metal molds.

Aluminum Molds: Known for their durability and excellent heat transfer properties, aluminum molds are used in high-speed, fully automatic machines. They are more expensive but provide a longer service life and better-quality product.

Bronze or Copper Molds: Less common, used for their excellent heat conductivity and durability. These are typically seen in high-end, high-production settings.