Building a Bedside Exit Exhaust on a Jeep Comanche: It's DONE and SOUNDS AWESOME!

I've always liked how the Jeep Comanche looks, and finally I've gotten a chance to work on an MJ Jeep! This one is a custom rock crawler sitting on Dana 60's and one off link suspension and coilovers up front, and while the suspension and chassis work was already done, this rig badly needed an upgrade in the exhaust department. My job was to install a header on the 4.0 Jeep inline six with a V band connection instead of the ball and socket style, then fabricate and TIG weld a mandrel bent exhaust system from 2 1/4" stainless steel. Two additional requests by the customer were a bedside exit with the exhaust going up and over the frame rail, and a teardrop cut tip on the end, so that's exactly what we did. The muffler is a Magnaflow oval 2.25" center inlet offset outlet oval body muffler, and sounds pretty dang good on this 4.0 inline six!

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