How to Build a Suzuki LTZ400 Engine | 2003 - 2014 Full Build Step by Step - KFX400 DVX400

How to Build a Suzuki LTZ400 Engine | 2003 - 2014 Full Build Step by Step - KFX400 DVX400
#Suzuki #kawasaki #ArcticCat

Here is the step by step engine build video for the Z400, KFX400 and DVX400. If this video helped you or a friend get their engine together, please like the video and share it! The more this video gets out, the more engines we can save. Thank you for watching 🤘🤘🤘

My eBay Store - https://www.ebay.com/usr/3422michael

Chapters

0:00 – Intro and Disclaimer

CENTER CASES

3:11 – Case Bearings/Seals Setup
6:35 – Oil Strainer Install
7:53 – Oil Pipes and Oil Jet
7:31 – Crankcase Bearing Retainers and Shield Install
9:58 – Crankshaft Install
14:50 – Counter Balancer Install
15:23 – Transmission Install
19:06 – Shift Fork and Drum Install
23:19 – Crankcase Halves Assembly

CLUTCH SIDE

31:50 – Primary Drive and Balancer Gear
37:17 – Cam Chain and Slider
41:38 – Oil Pump Inspection
50:20 – Oil Pump Installation
53:45 – External Shift Mechanism
1:04:05 – Clutch Basket Assembly
1:08:36 – Clutch Pack Assembly
1:13:33 – Oil Check Valve and Water Pump Install
1:17:05 – Clutch Cover Install
1:23:00 – Oil Filter Install

STATOR SIDE

1:24:29 – Starter Clutch and Flywheel
1:28:54 – Stator and Cover Install
1:34:51 – Starter Clutch Gear
1:36:22 – Starter Motor Install
1:37:23 – Gear Position Switch
1:38:38 – Drive Sprocket & Chain Guard
1:41:06 – Oil Plug & Drain Bolt

TOP END

1:42:05 – Cylinder Inspection
1:42:55 – Checking Ring End Gap
1:48:26 – Piston and Rings Install
1:54:16 – Cylinder Install
1:58:05 – Cylinder Head Install
2:04:41 – Thermostat Install
2:05:22 – Finding Top Dead Center (TDC)
2:05:22 – Valve Shimming (Pre)
2:06:32 – Finding a Baseline Shim Size
2:13:31 – Camshafts Installation
2:19:16 – Cam Chain Tensioner Install
2:21:04 – Cylinder Head Cover
2:24:13 – Showcasing the Engine

PARTS/TOOLS IN THIS VIDEO - (These links may be affiliate links that I get a kick back for; there is no added cost to you)

Clymer Service Manual - https://rb.gy/yy9mu6
High Temp Grease – https://bit.ly/3TZwtXZ
Dead Blow – https://amzn.to/3G8P79Y
JIS Screwdriver Set – https://amzn.to/3WgdN6F
Blue Thread lock – https://bit.ly/3wpg444
Red Thread Lock - https://bit.ly/3kDQTIn
Amazon Thread Lock - https://amzn.to/3KEBfXj
Crankshaft Installer - https://rb.gy/pi3sjj
Maxima Assembly Lube – https://bit.ly/3nCeU4a
Anti-Seize –
Lacquer Thinner – https://amzn.to/40EHdxl
T-Handle Allen Wrenches - https://rb.gy/gbel32
Digital Torque Wrench – https://amzn.to/41a46K4
Clutch Basket Holding Tool – https://bit.ly/3KokIak
M18 Impact Driver – https://amzn.to/4aamDdu
M12 Impact Driver – https://amzn.to/3rCyM95
Feeler Gauge – http://cuts2.com/bqMLu
Ecstar Suzuki Case Sealant – https://rb.gy/w0aktp
Snap Ring Pliers – https://rb.gy/19xtyv
Billet Clutch Basket – https://amzn.to/45MbhKU
Feeler Gauge - https://amzn.to/4cGc8Pt

SPONSORS/COMPANIES I TRUST

⬇️ USED PARTS & REBUILD SERVICES ⬇️
Power Sports Nation – https://www.powersportsnation.com/
⬇️ OEM PARTS ⬇️
Partzilla – https://www.partzilla.com/
⬇️ POWDER COATING ⬇️
Bonehead Performance Coatings - https://boneheadperformance.com/ (Mention my name and get 10% off)
⬇️ VAPOR BLASTING & ZINC COATING ⬇️
MotoBlast - https://www.njvaporblast.com/
⬇️ CYLINDER RE-PLATING ⬇️
Millennium Technologies - https://millennium-technologies.com/
⬇️ PREMIUM BAR CLAMPS & THROTTLES ⬇️
Urmosi – https://urmosi.com/
⬇️ SUSPENSION ⬇️
Rocket Ron - http://www.rocketronracing.com/
⬇️ CASE SAVERS & SKID PLATES ⬇️
DRW Performance - https://bit.ly/34dxWEp (Code SABO10 for 10% off)
⬇️ PLASTICS, BEARINGS, SEALS ETC ⬇️
Rocky Mountain ATV MC – https://bit.ly/32OHs02

MERCH - https://michaelsabo.com/

Add me on Instagram @michaelsabo350 for Channel Updates!

Companies and Sponsors please contact: [email protected]

I own the license to use any and all music in this video.