Cosplay Tutorial: Iron Man Helmet Casting

In this mold making how to video, we demonstrate how to make a lightweight and durable epoxy fiberglass support shell (also called a mother mold or jacket) using the EpoxAmite laminating epoxy system. We then cast this mold by hand rotating (or slush casting) Smooth-Cast 57D impact-resistant urethane resin. Just how durable is Smooth-Cast 57D? Jump to 17:13 to see a 30ft drop test.

In Part 1 we demonstrated how the Rebound 25 silicone glove mold was made for this project:    • Cosplay Tutorial: Iron Man Helmet Sil...  

EpoxAmite laminating epoxy: https://www.smooth-on.com/product-lin...

Smooth-Cast 57D urethane plastic: https://www.smooth-on.com/products/sm...

Adult Supervision Required
Keep Out Of Reach Of Children
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