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How to Weld Motor Copper Enameled Wire ? Just use the TATE MF Spot Welder
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Jack
Sales Manager
Tel: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
Email: [email protected]
Website: https://tateweld.com
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Enameled & Stranded Copper Wire Spot Welder – No Need Paint Removal | High-Efficiency Welding Solution for Copper & Aluminum Wire

The Brushless Motor Enameled Wire Spot Welder – No Need Paint Removal is a revolutionary welding machine designed for high-precision bonding of enameled copper and aluminum wire—without stripping insulation paint. This cutting-edge spot welder is ideal for brushless DC motors, automotive micro motors, drone motors, servo motors, and other high-efficiency electric motor applications.

Built with advanced pulse discharge technology, it penetrates the enamel coating and forms clean, strong, oxidation-free welds. The result is fast, repeatable wire welding, eliminating manual paint removal and reducing operator dependency.

🔧 Core Advantages
No Paint Removal Required: Weld directly through enamel insulation using controlled electrical discharge, saving time and preserving wire integrity.

Highly Precise & Consistent: Microsecond pulse control enables stable, low-resistance, high-strength bonding without damaging delicate cores.

Supports Ultra-Fine Wire: Perfect for 0.02–1.5mm diameter copper/aluminum wire, including multi-strand, Litz, and ultra-thin wires.

Brushless Motor Specialization: Optimized for winding terminations, lead wire joints, slot connections, and terminal welding in brushless and micro motors.

Oxidation-Free Joints: Clean welds with strong mechanical strength and high electrical conductivity, even under vibration or heat cycles.

Quiet, Energy-Efficient, Durable: Safer and more efficient than ultrasonic or laser welding, suitable for lab and production environments.

Compact & Digital Interface: Small footprint with touch screen or button control, preset memory, and stable operation—easy to integrate into automatic lines.

🚀 Applications Across Industries
Brushless Motor Stator Production

Electric Vehicle Motor Windings

Drone & UAV Drive Assemblies

Smart Home Appliance Motors

Medical Micro-Motor Manufacturing

High-Speed Fan Motors

Consumer Electronics Coils

Automotive HVAC & Pump Motors

Whether you're a motor manufacturer, an electronics OEM, or a precision automation integrator, this spot welding machine ensures fast, repeatable, and defect-free connections for modern enameled wire applications.

📐 Technical Overview
Welding Material: Copper, Aluminum, Tinned, Enameled Wire

Wire Size Range: 0.02–1.5mm

Control Method: Capacitor/Pulse Discharge

Power Supply: AC220V, 50/60Hz

Cooling System: Air-cooled

Optional Add-ons: Auto Wire Feeder, Vision System, Robotic Arm Integration

Use Mode: Manual or Automated (customizable)

✅ Why Choose TATE?
TATE is a trusted global manufacturer of precision enameled wire welding equipment. We supply factories and integrators with high-speed, low-failure-rate solutions to meet today's miniaturized, high-density motor design needs. Our machines have been widely used in China, Southeast Asia, Europe, and North America, and have become essential tools in EV, robotics, appliance, and aerospace sectors.

📚 FAQs
Q1: Can it weld without removing enamel insulation?
Yes. This welder uses pulse discharge to bond wires directly through the enamel layer—no pre-cleaning needed.

Q2: What wire sizes are supported?
From 0.02mm micro wires up to 1.5mm, including multi-strand and Litz wire.

Q3: Is it suitable for aluminum wire?
Yes, it handles both enameled copper and aluminum wire.

Q4: Can it be integrated into an automated line?
Absolutely. We offer interfaces for robotic arms, conveyors, and automatic feeders.

Q5: Is it better than ultrasonic welding?
For fine enameled wires, this method is quieter, more precise, and doesn’t damage strands.

Q6: What industries use this machine?
Motor manufacturing, EV parts, drones, electronics, fans, medical devices, and more.

Q7: How is the weld quality controlled?
Through digital pulse timing, constant voltage/current, and waveform monitoring.

Q8: Do you provide global support?
Yes. We offer remote training, online support, and spare parts shipping worldwide.

📢 Summary
The TATE Brushless Motor Enameled Wire Spot Welder offers an innovative, no-paint-removal welding solution that saves labor, improves connection quality, and enables automation. It is the ideal welding tool for manufacturers of precision brushless motors, EV stators, and electronic coil assemblies.