Radio Remote Control Hydraulic DIY Kit For Tilt Tray Transport Vehicle Recovery Unit

​‪@Hydraulic.Online‬
This week's project was to retrofit our DIY Radio Remote Control Hydraulic Kit to an older model Isuzu Tilt Tray Truck used for Towing, Transport, and Vehicle Recovery.

This DIY kit will Greatly Increase Operator Safety and also increase efficiency by 20% during loading and unloading procedures.
AUSTRALIA ? copy and click the links below for products seen in this video complete Tilt Tray D.I.Y KIT see the link below.
https://bit.ly/33Zmbla
Or a part kit to control your existing hydraulics
https://www.hydraulic.online/store/Ti...
If your tilt tray Truck does not create air pressure, there are 2 options.

1. The best and most cost-effective method is you can purchase and install a small 12 or 24-volt DC air compressor (with a 100 or 125 PSI pressure switch) complete with a small air receiver tank. A lot of the 4x4 guys do this for their airbag suspension, locker diffs, winches, and big tires.
Or
2. We can help source electric solenoid actuators for the hydraulic valve but these are usually more expensive and not so readily available.

Read below and watch the video to see how we did it.

The 5 spools Italian-made Galtec Valve has had 3 spools partially dismantled and fitted with aftermarket Pneumatic actuators.
So what are Pneumatic Actuators? They are like a piston and connecting rods in a barrel bore that is moved by compressed air.

One of the truck's compressed air tanks was fitted with an additional outlet to feed an air filter, pressure regulator, and lubricator.

So what are an air filter, pressure regulator, and lubricator?

It's like 2 clear plastic tubes with a mechanism on the first mechanism takes high-pressure compressed air and reduces it to whatever pressure you require.

Pressure is adjusted by turning a plastic knob on top of the mechanism.
There is also a fine filter inside the clear plastic tube that the air must pass through and so dust moisture and particles are trapped inside the tube.

The Lubricator is the next clear plastic tube that is filled with clean lubricating oil. As the clean pass through the lubricator's mechanism oil is picked up and travels with the air to the actuator.

The oil amount can be added to the compressed air by the lubricator can also be adjusted as well.

The outlet of this air pressure regulator then feeds 3 double-acting 24 Volt DC air solenoid valves that are electrically actuated by the relays in the remote control receiver.

When a button is pressed on the remote control Transmitter, the receiver recognizes the signal and energizes the corresponding relay and compressed air is directed by one of the air solenoids into the desired pneumatic actuator fitted to the hydraulic spools.

Thus the hydraulic flow control valve is remotely actuated without the operator having to touch the valve handle or even be close by as The Range of this Radio Remote Control Unit is up to 150 meters (480 feet).

so the Transmitter button functions are as follows

1 = Winch Wind In 2 = Winch Wind Out
3 = Tray Slide In 4 = Tray Slide Out
5 = Tray Tilt Up 6 = Tray Tilt Down.
Chapter :
00:00 So this is a project to retrofit an existing
00:12 the five-spool valve on a Tilt Tray Truck or a Highway Vehicle Recovery unit
00:39 over there if you can see that so one is to lift the t-bar up and down so they can actually hitch
01:13 Tray in out, tray tilt up and down. So that was what we removed and then we replaced it with
01:56 you can tell by all the dirt and road grime that's on it so these little air actuators
02:05 are energized by three double acting air solenoid valves.
3:23 This transmitter will work up to 150 meters away and you can actually get it to work up
5:06 little bit of moisture i mean that's what this is for actually drain moisture and
6:13 (If you can zoom in there and look at that) for about seven bar
7:12 the car actually as you winch the car on. The other advantage of the remote control systems is that
8:04 this is a Galtech valve but a lot of popular valves can be retrofitted with
9:32 also available on ebay and coming soon to Amazon, Dont forget to subscribe,
9:39 Like, and give us a thumbs-up as well, Why Not? Catch you the next one, bye for now.

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