How to Build a Yamaha Banshee 350 Engine | 1987 - 2012 Full Build Step by Step

How to Build a Yamaha Banshee 350 Engine | 1987 - 2012 Full Build Step by Step
#2stroke #banshee #yamaha

Hey guys, this is the Voodoo Banshee complete engine build tutorial. Most of these procedures will be the same for any basic modded Banshee engine 1987-2012. I will be doing a more stock version of this video in the future for those that do not have many mods. If this video helped you, please consider liking and subscribing! 🤘

VIDEO LINKS

Stock Banshee Engine Build - COMING SOON
Engine Case Prep -    • BIG weight savings, 2 Stroke Case Por...  
Shift Star Mod -    • Shift Star Mod | Yamaha Banshee 350  
Shift Window Mod -    • Shift Shaft Mod | Yamaha Banshee  
Clutch Free Play Adjustment (Aftermarket) -    • Banshee Clutch free play Adjustment  
Clutch Free Play Adjustment (Stock) -    • Stock banshee clutch free play adjuster  
Stator Plate Mod -    • STATOR PLATE MOD | BANSHEE 350 | EASY  

CHAPTERS

0:00 – Intro

CENTER CASES

1:37 – Shift Forks and Shift Drum
6:39 – Shift Star Install
8:06 – Assembling Case Halves
10:12 – Crank and Transmission Seals
14:28 – Transmission Installation
15:09 – Crankshaft Installation
17:43 – Clutch Actuation Arm

CLUTCH SIDE

20:11 – External Shift Mechanism Assembly
23:29 – Shift Shaft Installation
24:27 – Shift Shaft Adjustment
26:39 – Kickstarter Assembly
27:55 – Idler Gear Installation
28:53 – Clutch Basket/Inner Hub Installation
30:56 – Water pump and Primary Drive Gear
32:39 – Clutch Pack Installation
34:54 – Clutch Pusher/Pancake Bearing
35:48 – Pressure Plate and Lockup Clutch
38:42 – Clutch Cover/Coolant Tube
41:20 – Water pump/Impeller Install

STATOR SIDE

46:04 – Stator Installation/ Timing Adjustment
48:19 – Flywheel Installation
50:13 – Sprocket/Case Saver Assembly
52:12 – Stator Cover Installation

TOP END

53:36 – Ring Gap and Installation
55:50 – Piston and Ring Installation
59:59 – Cylinder installation
1:05:36 – Aftermarket Cool Head Setup
1:08:32 – Cool Head Installation
1:09:37 – Reeds and Intake Boot Installation

SHOWCASE/CLOSING

1:11:14 – Showcasing the Engine
1:11:48 – Running/Revving the Engine
1:12:42 - Closing

PARTS AND TOOLS IN THIS VIDEO - (These links may be affiliate links that I get a kick back for; there is no added cost to you)

Service Manual - https://bit.ly/3LAKXbl
Snap Ring Pliers - https://amzn.to/3LGG8x2
Assembly Lube - https://bit.ly/36D0eK1
JIS Screwdriver Set - https://amzn.to/3u8Itv0
Shift Star Mod - https://ebay.us/7d9hjM
Blue Threadlocker – https://amzn.to/3uPwmC9
Red Loctite - https://amzn.to/3ufO2b7
Yamabond 6B - https://bit.ly/3NAA7DX
Countershaft Collar (Lightweight) –
Head Stud Kit (Pro Design, Higher Quality but without the allen head tops)- https://ebay.us/2KDNj1
Shift Detent w/ Bearing - https://ebay.us/lDeM4u
Clutch/Flywheel Holder - https://bit.ly/38mFXc3
T-Handle Allens - https://bit.ly/3NNVUbi
Aluminum Drain Plug – https://amzn.to/3wZyp9d
Pancake Bearing Mod - https://ebay.us/JRow7X
Dielectric Grease – https://amzn.to/3DGxxIc
Cometic Gasket Kit – https://ebay.us/VXF7FX
Billet Impeller – https://ebay.us/uOtCRi
Milwaukee Impact – https://amzn.to/3qXuupP
Billet Waterpump Cover - https://ebay.us/Fon9cH
CNC Dipstick – https://amzn.to/3J7K1JJ
Billet Stator Plate - https://amzn.to/3tZ3191
DRW Case Saver – https://bit.ly/3r2vCZ4
Billet Sprocket Nut – https://ebay.us/mHqwxR
Calipers – https://ebay.us/6V41MW
Feeler Gauge - https://bit.ly/3uQtDIB
Benol Oil – https://bit.ly/3J5yjPJ
Torque Wrench - https://bit.ly/3J6pzJs
Torque Wrench Adaptor - https://bit.ly/3qZ22np

COMPANIES I TRUST

Rocky Mountain ATV MC – https://bit.ly/32OHs02
Bonehead Performance Coatings - https://boneheadperformance.com/ (Mention my name and get 10% off)
DMR - http://www.davemooreracing.com/
Rocket Ron - http://www.rocketronracing.com/
DRW Performance - https://bit.ly/34dxWEp (Code SABO10 for 10% off)
Obor Tires - https://bit.ly/3rimDDz (Code 10MIKESABO for 10% off)
AP3 Racing - https://bit.ly/3IT1yFS (Code SABO20 for 20% off)
AGMX - https://bit.ly/3ogZ1NX (Code SABO15 for 15% off)

MERCH - https://michael-sabo.creator-spring.com/

Add me on Instagram @michaelsabo350 for Channel Updates!

Companies and Sponsors please contact: [email protected]

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