Скачать или смотреть Indonesia 30 TH Biomass Pellet Fully Automated Production Line Project

Indonesia 30 T/H Biomass Pellet Fully Automated Production Line Project
I. Core Project Advantages
1） High Capacity: 30 tons/hour of pure wood pellets, calorific value ≥4300 kcal, ash content ≤0.7% (meets Japan/Korea export standards)
2）Zero Dust Pollution: Fully enclosed conveying + central dust removal system, raw material utilization ≥99%
3）Smart Safety: Multi-level protection with spark detection, smoke alarms, and explosion suppression spray
4）Energy Efficient: Integrated design, fully automated from crushing to pelleting and cooling

II. Detailed Production Process
1. Raw Material Pre-Treatment
Primary Crushing & Screening:
Logs --Grab feeder -- Disc crusher (3-5cm coarse crushing) -- Swing screen (removes sand/iron scraps) -- Magnetic separator for secondary purification

Fine Grinding:
Comprehensive crusher (250kW motor, 20-30 t/h) -- Triple-shaft conveyor -- Enclosed grinder (3-10mm fine powder, equipped with spark monitoring)

2. Drying & Moisture Control
Wet material (50% moisture) -- Enclosed screw conveyor -- Rotary dryer (moisture ≤20%) -- Elevator -- Live-bottom hydraulic silo (uniform feeding + explosion-proof design)

3. Pelletizing & Shaping
Dual-machine parallel production: 928 + 860 pellet mills (forming 8mm pellets)
Dust & moisture control: Stainless steel ducts for real-time dust/steam removal, ensuring pellet density

4. Cooling & Packaging
Hot pellets -- Counterflow cooler (rapid cooling to prevent cracks) -- Vibrating screen (dust removal) -- Finished product silo (auto-weighing & packing)

III. Key Technical Highlights
🔹 Dust Removal System: Centralized dust collection network, recycled back to raw material silo
🔹 Safety Measures: Triple protection with spark detection, explosion vents, and spray systems in each section
🔹 Quality Control:
Drying moisture error ±1%
Pellet forming rate ≥98%

Cooling temperature control ±3℃

IV. Project Achievements
📊 Economic Benefits: Annual output 200,000 tons, meeting global high-end biomass fuel demand
🌱 Environmental Impact: Zero dust emissions, 60% lower carbon footprint (vs. traditional lines)
🏭 Smart Benchmark: 95% automation, 50% reduction in labor costs