JBugs - 1971 VW Super Beetle - Engine Build Series - Turn Key Assembly - Part 2

View our complete selection of air-cooled VW parts on the JBugs website: http://www.jbugs.com/

We’re almost done bolting on all the accessories to our 1800cc stroker engine. We’re going to finish up installing the serpentine belt system, install flanged heater boxes and an exhaust and bolt on all of the remaining engine tin and components. By the end of the video, our engine will be nearly ready to start. The initial start up and all that prep will be in a future video, so as always, stay tuned!

Intro 0:00
Crank Pulley Installation: 1:13
Alternator Pulley Installation: 1:30
Serpentine Belt Installation: 1:42
Spark Plug Wire Installation: 2:23
Ignition Coil Installation: 2:54
Thermostat Assembly Installation: 3:30
Exhaust Studs Installation: 4:25
Exhaust System Modification: 4:35
Heater Box & Exhaust Installation: 5:25
Dog House Tin Installation: 6:45
Intake Pre-Heat Tubes Installation: 7:01
Rear Engine Tin Installation: 7:45
Oil Filter Bracket Installation: 8:50
Fresh Air Hose Installation: 9:00
Oil Filler & Fuel Hose Installation: 9:32
Oil Filter Installation: 10:40
Ignition Coil Rewiring: 12:00

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Tools used in this video:

Flat Head Screwdriver
Brass Hammer
3/8" Drive Ratchet
6" Extension
10mm Socket
13mm Socket
30mm Socket
1/2" Drive Ratchet
6mm Allen Bit
2mm Allen Wrench
6mm Allen Wrench
1/4" Wrench
10mm Wrench
14mm Wrench
17mm Wrench
19mm Wrench
22mm Wrench
Side Cutters
Wire Strippers
Pocket Knife
Wire Crimping Pliers
Fuel Pressure Gauge
Zip Tie

Chemicals Used:
Blue Thread Locker
Parts Cleaner
Assembly Lube

Tools Used for Welding Exhaust Flanges:
Sawzall
Sand Paper
MIG Welder

Tools Used for Heater Hose Block Off Plate:
Cardboard Marker
Sheet Metal Snips
Drill
3/16" Drill Bit
File
Bull Nose Pliers

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The parts used in this video are:

PerTronix Flame-Thrower Spark Plug Wires (PT704101)
https://www.jbugs.com/product/PT70410...

PerTronix Flame-Thrower Black Coil (44011)
https://www.jbugs.com/product/44011.html

Push On Electrical Terminal Stud, 1/4" (55816060)
https://www.jbugs.com/product/5581606...

Push On Triple Male Electrical Terminal, 1/4" (558958)
https://www.jbugs.com/product/558958....

Push On Double Male Electrical Terminal, 1/4" (5531380)
https://www.jbugs.com/product/5531380...

VW Exhaust Port Gasket (3631)
https://www.jbugs.com/product/3631.html

Left Hi Preformance 1 1/2" Flanged Heater Box (95-3028)
https://www.jbugs.com/product/95-3028...

Right Hi Preformance 1 1/2" Flanged Heater Box (95-3029)
https://www.jbugs.com/product/95-3029...

EMPI 12 Point 8x1.25mm Nuts (17-2988)
https://www.jbugs.com/product/17-2988...

2 Tip GT Exhaust System (3418)
https://www.jbugs.com/product/3418.html

VW Exhaust Flange Conversion Kit (3640)
https://www.jbugs.com/product/3640.html

VW Intake Manifold to Pre-Heater Exhaust Gasket (113251263)
https://www.jbugs.com/product/1132512...

Metric 6x20mm Bolts (N102174)
https://www.jbugs.com/product/N102174...

Metric 6mm Flat Washer (N115244)
https://www.jbugs.com/product/N115244...

Metric 6mm Split Lock Washer (N120064)
https://www.jbugs.com/product/N120064...

Metric 6mm Nut (N110068)
https://www.jbugs.com/product/N110068...

Metric 6x40mm Bolt (N102211)
https://www.jbugs.com/product/N102211...

Fresh Air Fan Shroud Hoses (028129087AS)
https://www.jbugs.com/product/0281290...

VW Fresh Air Hose Base Seals (111-586B)
https://www.jbugs.com/product/111-586...

Oil Breather Hose (N203741)
https://www.jbugs.com/product/N203741...

7mm Fuel Hose (N203571)
https://www.jbugs.com/product/N203571...

VW Fuel Filter (803201511E)
https://www.jbugs.com/product/8032015...

5mm Fuel Hose (N203551)
https://www.jbugs.com/product/N203551...

3.5mm Vacuum Hose (N203531)
https://www.jbugs.com/product/N203531...

All parts used in this video are available at: http://www.jbugs.com/

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Music Provided By:

Keep It Real by Audionautix is licensed under a Creative Commons Attribution license (https://creativecommons.org/licenses/...)
Artist: http://audionautix.com/

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Videos are intended for entertainment purposes. Factory specifications should be followed when performing any task on your vehicle.