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Jack
Sales Manager
Tel: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
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Terminal Hot Crimping and Hot Fusing Machines for Magnet Wire Applications | TATE

TATE Terminal Hot Crimping and Hot Fusing Machines designed for magnet wire applications in motors, stators, and electrical assemblies. These machines are engineered to weld or crimp magnet wires (enameled wires) directly to terminals, cable shoes, and connectors with high reliability, consistent quality, and fast cycle times. Using hot crimping and hot fusing technology, TATE machines eliminate the need for enamel stripping or soldering, making them ideal for modern automated production lines.

Manufacturers across the globe rely on these machines for motor terminals, stator lead connections, coil terminations, and cable lug assemblies. TATE machines are suitable for single and multi-strand wires, providing excellent mechanical strength and stable electrical conductivity. This video demonstrates practical applications, production line integration, and detailed process workflows, helping engineers, procurement managers, and industrial automation specialists understand the advantages of TATE solutions.

🌍 Countries and Regions Using Terminal Hot Crimping Machines

TATE machines are trusted in over 50 countries, including: United States, Germany, China, Japan, Italy, Brazil, France, South Korea, Mexico, India, Canada, Spain, Turkey, Poland, United Kingdom, Vietnam, Malaysia, Netherlands, Belgium, Thailand, Czech Republic, Hungary, Switzerland, Romania, Sweden, Denmark, Austria, Israel, UAE, Saudi Arabia, Australia, New Zealand, South Africa, Egypt, Morocco, Tunisia, Chile, Argentina, Colombia, Peru, Philippines, Pakistan, Singapore, Indonesia, Norway, Finland, Portugal, Ireland, Greece, and Russia.

These machines are widely applied in:

Automotive motor manufacturing

EV drive motor assembly

Industrial and servo motors

HVAC and home appliance motors

Electrical equipment and power tool manufacturing

🔧 Key Features

Strip-free magnet wire termination with hot crimping or fusing

Eliminates soldering and flux residue

High mechanical and electrical connection reliability

Compatible with automated production lines

Single or multi-wire welding and crimping capabilities

Suitable for copper terminals, lead frames, cable lugs, and custom connectors

TATE machines provide efficient, repeatable, and scalable solutions for industrial motor and electrical manufacturing, helping factories reduce labor, improve production consistency, and ensure long-term reliability.

❓ FAQs

Q1: What is a terminal hot crimping machine for magnet wires?
A1: It is a machine that crimps or fuses magnet wires directly to terminals and connectors without removing enamel insulation.

Q2: How is hot fusing different from hot crimping?
A2: Hot fusing melts the wire insulation and terminal to form a metallurgical bond, while hot crimping uses heat and pressure to form a strong mechanical and electrical connection.

Q3: Can TATE machines weld multiple wires at once?
A3: Yes. They can handle single or multi-strand magnet wires depending on configuration.

Q4: Do these machines require pre-stripping of wires?
A4: No. TATE machines are designed for strip-free applications, saving time and labor.

Q5: Which industries use terminal hot crimping machines?
A5: Automotive motors, EV motors, industrial motors, HVAC systems, home appliances, and power tools.

Q6: Are TATE machines suitable for automated production lines?
A6: Absolutely. They can be integrated with motor winding and assembly lines.

Q7: Do these machines provide reliable electrical conductivity?
A7: Yes. The hot crimping and fusing processes ensure low-resistance, durable electrical connections.

Q8: Can TATE machines handle different types of terminals and cable lugs?
A8: Yes. They are compatible with copper terminals, lead frames, and custom connectors.

Q9: How fast is the hot crimping process?
A9: Typically, each crimping or fusing cycle takes less than a second, ensuring high production efficiency.

Q10: Why should manufacturers choose TATE?
A10: TATE machines offer industrial-grade reliability, consistent quality, global application experience, and automation-ready designs.

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