Automated Dual Zone Screwdriving - Flexible Assembly Systems

https://www.flexibleassembly.com/robo...

This video shows off two generations of a robotic assembly cell. Both cells have dual work zones which allow one zone to be loaded and unloaded by a operator while the other zone is worked on by the robot. A series of light curtains, a laser sentinel and other sensors keep the operator safe by disabling the robot movement if the operator reaches into the active screw driving zone. Several of these cells are arranged next to each other so one operator can tend to them for maximum productivity. This cell also features screw feeders with large hoppers and an external chute, a full vision inspection package, a poka yoke fixture, operator guidance via the HMI, full traceability and more.

The first generation of this cell featured a standard flat opening at the front of the cell, similar to the MotioncellM. The second generation was named the "Open C" to reflect the changes made to the front loading entry way. The side walls were cut back to create a wider opening for operators to load and unload parts. Light curtains were wrapped around the side of the cell to accommodate for the larger area and maintain the same level of safety for the operator. Both generations are represented in this video. (note some protective covers were removed for testing/video capture)

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