Fixing our WJ's Ignition Switch - Part 2: Solving the Gremlins - Switch Repair and Replacement

On our last video we did extensive troubleshooting in a prior mouse-infested WJ to find out that the Ignition switch was the cause of several electrical gremlins and failing circuits.

That same evening we pulled the switch and took it apart, seeing if we coulid repair it. In the end, we did, so we'll take you along for the ride. Eventually the new Mopar switch arrvied and we replaced it to be safe, but will show you both removal, a field-type repair, as well as eventual replacement of the WJ ignition swtich.

PARTS AND TOOLS LINKS:

Note: any parts links to Amazon will be using our Amazon affiliates links, thus Vortex Garage may get a small commission. As always I don't do product placements or sell things for companies. What I link to is what I used, or what I'd buy as a stand-in if the item I have isn't available anymore.

Also note that I often link to cheaper tool options - if you're looking for name brand tools you'll know where to find them :) (Wera makes some really nice smaller security torx bits for example)

Mopar Ignition Switch:
P/N 56042476AC - Listed as fitting 2001-2004 WJs. 99/00 may want to verify part fitment with your favorite parts dealers.

Mopar.com Store:
https://store.mopar.com/oem-parts/mop...
(In my experience the Mopar store works well, they find the parts at the best price and closest location for shipping. Last large order I did through them I received very quickly.)

Amazon Option:
https://amzn.to/3GVotRG


Tools:

Torx T20 1/4 drive bit:
Capri Tools 3-0224 T20 Star Bit Socket, 1/4-Inch Drive
https://amzn.to/3R6VGyl

Optional: Set of Torx bits (non security) from Tekton:
TEKTON 1/4 Inch Drive Torx Bit Socket Set, 10-Piece (T6-T30) | SHB90103
https://amzn.to/3XpL1Rl

Torx Security Bits / Electronics Toolkits:
In the video, this is the kit I used that included small prybars and also has both T9 and T10 security bits. This kit has held up well for me doing small electronics repair.

GANGZHIBAO 90pcs Electronics Repair Tool Kit Professional
https://amzn.to/3H0kt2q

If you just want to get a screwdriver with the specific size, here they are:

T9-Security Torx:
PS4 Tools for PlayStation 4 Screwdriver TORX T9 Security PS4 Repair Tool
https://amzn.to/3J5NoEV

T10-Security Torx:
Antrader Perforated Manual T10 3mm Torx Tamper Proof Security Screwdriver
https://amzn.to/3D0byg2

And a small bit set that fits normal hex drivers if that is a preferrable option to you:
YDLQWCZ Torx Head Screw Driver Bit 12 Pcs Security Torx bit set
https://amzn.to/3QTmhP8

Other Tools:

Small file set - I was using a cheap set from HF, this seems eqiuvalent - they do come in handy for occasional light use - may be cheaper at your local harbor freight though:

10Pcs Needle File Set
https://amzn.to/3QOnojb

And finally dielectric grease:
Permatex 22058 Dielectric Tune-Up Grease, 3 oz. Tube
https://amzn.to/3ZLDv54