JBugs - 1971 VW Super Beetle - Engine Build Series - Turn Key Assembly - Part 1

View our complete selection of air-cooled VW parts on the JBugs website: http://www.jbugs.com/

Our 1800cc stroker engine longblock is ready for all the accessories that will make it a running engine. We’re going to install a 2 barrel carburetor and a serpentine belt system along with all the original engine tin and some new components such as a 90 amp alternator and oil cooler. We’re nearing the end of our engine build and so very close to starting it up for the first time so follow along!

Intro 0:00
Cylinder Head Modification: 1:05
Cylinder Head Deflect Tin Installation: 1:30
Dog House Oil Cooler Adapter Installation: 1:40
Oil Cooler Installation: 2:20
Distributor Clamp Replacement: 2:45
Intake Manifold Studs Installation: 3:29
Brest Plate Installation: 4:21
Lower Air Deflector Tin Installation: 4:28
Fan Shroud Installation: 4:53
Carburetor Preparation: 5:03
Intake Manifold Preparation: 5:49
Carburetor Choke Adjustment: 7:00
Fuel Pump Assembly Installation: 8:52
Intake Manifold Brace Modification: 9:23
Alternator Stand Installation: 10:59
Alternator Preparation: 11:43
Alternator & Shroud Installation: 12:08

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Tools used in this video:

Drill
3/16" Drill Bit
Flat Head Screwdriver
Phillips Screwdriver
Brass Hammer
Torque Wrench
3/8" Drive Ratchet
1/2" Drive Ratchet
6" Extension
9" Extension
10mm Socket
13mm Socket
13mm Deep Socket
8mm Wrench
10mm Wrench
13mm Wrench
Oil Filler Nut Tool
Needle Nose Pliers
Pocket Knife
Marker
Angle Grinder

Chemicals Used:

Blue Thread Locker
Parts Cleaner
Copper RTV
Assembly Lube

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The parts used in this video are:

VW Dog House Oil Cooler Adapter (113117301)
https://www.jbugs.com/product/1131173...

VW Late Model Oil Cooler Seal (021117151A)
https://www.jbugs.com/product/0211171...

VW Oil Cooler (113117021)
https://www.jbugs.com/product/1131170...

Metric 8mm Flat Washer (N115252)
https://www.jbugs.com/product/N115252...

Metric 8x1.25mm Nylock Nut (N111846)
https://www.jbugs.com/product/N111846...

Metric 6mm Flat Washer (N115244)
https://www.jbugs.com/product/N115244...

VW Fan Shroud Screw (ST612W-40)
https://www.jbugs.com/product/ST612W-...

VW Spark Plug Wire Holders (113-451A)
https://www.jbugs.com/product/113-451...

EMPI Billet Distributor Clamp (8912)
https://www.jbugs.com/product/8912.html

EMPI 38EGAS Single Carburetor Kit (47-0628)
https://www.jbugs.com/product/47-0628...

Left Intake Manifold End Casting (113129709D)
https://www.jbugs.com/product/1131297...

Right Intake Manifold End Casting (113129710D)
https://www.jbugs.com/product/1131297...

EMPI Dual Port Intake Manifold Gaskets (3251)
https://www.jbugs.com/product/3251.html

VW Fuel Pump Flange (113127303)
https://www.jbugs.com/product/1131273...

Upper Fuel Pump Gasket (113127313)
https://www.jbugs.com/product/1131273...

Fuel Pump Drive Rod (113127307A)
https://www.jbugs.com/product/1131273...

VW Fuel Pump (113127025G)
https://www.jbugs.com/product/1131270...

VW Oil Filler Breather Tube Collar (111-497)
https://www.jbugs.com/product/111-497...

VW Oil Breather Draft Tube Boot (311-541)
https://www.jbugs.com/product/311-541...

Brass T Fitting Adapter (9205)
https://www.jbugs.com/product/9205.html

VDO Oil Pressure Sender (V360006)
https://www.jbugs.com/product/V360006...

VDO Mini Series, Mechanical (V153003)
https://www.jbugs.com/product/V153003...

EMPI VW Chrome Alternator (9463-7)
https://www.jbugs.com/product/9463-7....

VW Alternator Keyway(N127051)
https://www.jbugs.com/product/N127051...

VW Cooling Fan Hub Kit (111198123A)
https://www.jbugs.com/product/1111981...

VW Generator Stand Deflect Plate (113101221B)
https://www.jbugs.com/product/1131012...

VW Alternator, Generator Stand (9194)
https://www.jbugs.com/product/9194.html

EMPI Black Anodized Serpentine Belt System (17-2911)
https://www.jbugs.com/product/17-2911...

VW Oil Filler Housing Nut (113115495)
https://www.jbugs.com/product/1131154...

Oil Filler Cap (111115485)
https://www.jbugs.com/product/1111154...

VW Intake Manifold Boot Kit (113198729B)
https://www.jbugs.com/product/1131987...

EMPI 12 Point 8x1.25mm Nuts (17-2988)
https://www.jbugs.com/product/17-2988...

Stainless Steel T-Bolt Strap (16-5161)
https://www.jbugs.com/product/16-5161...

Oil Filler Nut Tool (5761)
https://www.jbugs.com/product/5761.html

All parts used in this video are available at: http://www.jbugs.com/

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Music Provided By:
Keep It Real by Audionautix is licensed under a Creative Commons Attribution license (https://creativecommons.org/licenses/...)
Artist: http://audionautix.com/

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Videos are intended for entertainment purposes. Factory specifications should be followed when performing any task on your vehicle.