Maruti Zen Carburetor service at home | Part 3 | Tuning the Carburetor | മലയാളം

In this video we would like to explain, how to dismantle and service the carburetor of a Maruti Zen and also how to tune the carburetor for optimum performance and fuel efficiency. As it is a lengthy video, we have separated into three parts.


Malayalam

Part 1:    • Maruti Zen | How to service your Carb...  

Part 2:    • Maruti Zen Carburetor service at home...  

Part 3:    • Maruti Zen Carburetor service at home...  


English

Part 1:    • Maruti Zen | How to service your Carb...  

Part 2:    • Maruti Zen Carburetor service at home...  

Part 3:    • Maruti Zen Carburetor service at home...  


Spares & Manuals

Maruti Zen owner's manual (Carb)
Part number: 99011M72F09-74E
https://boodmo.com/catalog/part-99011...

Maruti Zen Parts Catalogue
Part number: 99000M24120-243

Maruti Zen Service Manual
Part number: 99500M72F02-74E
https://boodmo.com/catalog/part-99500...

Part number: 99016M72F00-74E (Service Manual CD format)
https://boodmo.com/catalog/part-99016...

Suzuki Alto SH410 Service Manual applicable for Maruti Zen
http://www.rhinoman.org/manuals/alto/...
Refer Pages from 332 till 348 for information regarding Carburetor

Suzuki Alto SH410 Supplementary Service Manual applicable for Maruti Zen
http://www.rhinoman.org/manuals/alto/...
Refer pages from 29 till 36 for information regarding Carburetor

Suzuki Alto SH410 Wiring diagram manual applicable for Maruti Zen
http://www.rhinoman.org/manuals/alto/...


Details of parts to be sourced.

1. Hose Air intake
Part number : 13888M72F10
https://boodmo.com/catalog/part-hose_...

2. Hose breather
Part number : 11191M72F10
https://boodmo.com/catalog/part-hose_...

3. Gromet Air filter stud
Part number : 13878M78100
https://boodmo.com/catalog/part-gromm...

4. Filter Air cleaner
Part number : 13780M78131
https://boodmo.com/catalog/part-filte...

5. Gasket Carb Upper
Part number : 13879M81060
https://boodmo.com/catalog/part-gaske...

6. Gasket Carburetor (Required quantity is 2)
Part number : 13125M84012
https://boodmo.com/catalog/part-gaske...

7. Float chamber gasket kit / Pilot screw kit
Part number : 13250M84300
https://boodmo.com/catalog/part-pilot...

8. Primary Pilot jet (M41.3)
Part number : 09492M42013
https://boodmo.com/catalog/part-jet_p...

9. Primary Main Jet (M92.5 and M96.3)
Part number : 09491M96003 and 09491M92005
https://boodmo.com/catalog/part-jet_m...
https://boodmo.com/catalog/part-jet_m...

10. Secondary Main Jet
Part number : 09491M30020
https://boodmo.com/catalog/part-jet_m...

11. Ball and weight, Pump Outlet
Part number : 13590M84300
https://boodmo.com/catalog/part-ball_...

12. Insulating gasket
Part number : 13361M84302
https://boodmo.com/catalog/part-gaske...

13. Pump Body gasket
Part number : 13363M84300
https://boodmo.com/catalog/part-pump_...

14. Acceleration pump membrane assembly
Part number : 13491M79110
https://boodmo.com/catalog/part-accel...

15. Acceleration Pump spring
Part number : 13494M37010
https://boodmo.com/catalog/part-accel...

16. Carburetor float
Part number : 13250M72F00
https://boodmo.com/catalog/part-float...

17. Pin, Float
Part Number : 13254M78110
https://boodmo.com/catalog/part-pin_f...

18. Filter needle valve
Part number : 13376M84110
https://boodmo.com/catalog/part-filte...

19. Needle Valve kit
Part number: 13390M84300
https://boodmo.com/catalog/part-kit_n...

20. Orings
Part numbers: 13278M45010, 13294M28010, 13516M65710, 13521M78100
https://boodmo.com/catalog/part-o_rin...
https://boodmo.com/catalog/part-o_rin...
https://boodmo.com/catalog/part-retur...
https://boodmo.com/catalog/part-solen...

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Timestamps
00:00 - Introduction
00:33 - Cleaning the insulator
02:30 - Installing the carburetor
03:22 - Special Tool ;-)
03:50 - Idle speed &mixture adjusting screws
04:20 - Caution!
04:42 - Connections on the Carb
08:22 - Connections Summary
08:28 - Air cleaner (Hot idle Compensator)
10:41 - Before starting the car
12:15 - Tach meter
14:11 - Tuning procedure
15:25 - Tuning the Carb
18:14 - Conclusion

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