How to Build a Suzuki Quadzilla LT500R Engine | 1987 - 1990 Full Build Step by Step

How to Build a Suzuki Quadzilla LT500R Engine | 1987 - 1990 Full Build Step by Step
#2stroke #lt500r #quadzilla

CHAPTERS

0:00 – Intro

CENTER CASES

1:02 – Crank Installation
3:34 – Transmission Installation
4:32 – Shift Drum/Forks/Detent
8:02 – Center Case Assembly
10:40 – Shift Cam Bolt
11:23 – Sprocket/Countershaft

STATOR SIDE

12:02 – Counter Balancer
12:30 – Stator/Flywheel Assembly

CLUTCH SIDE

15:12 – Gearshift Cam/Shift Shaft
17:29 – Kick Start Assembly
18:41 – Power Valve Actuator
19:17 – Primary Drive Spacer/Gear
19:54 – Counter Balancer/Drive Gear
21:33 – Power Valve Governor
22:20 – Primary Drive and Counter Balancer Tightening
23:25 – Kicker Idler Gear
23:52 – Clutch Assembly
27:49 – Clutch Cover Installation

TOP END

29:27 – Piston Installation
31:22 – Power Valve Installation
33:53 – Cylinder Installation
36:44 – Head/Dome Installation
38:13 – Reeds/Intake Boot Installation
39:00 – Exhaust Flange Installation
39:31 – Power Valve Cover Installation
39:41 – Water Pump Impeller/Cover

SHOWCASE/CLOSING

40:45 – Showcasing/Running The Engine
42:18 - Closing

PARTS AND TOOLS IN THIS VIDEO - (These links may be affiliate links that I get a kick back for; there is no added cost to you)

Suzuki Service Manual – https://bit.ly/2ZqSDdw
Crank Installer – https://bit.ly/3j0mKjx
Assembly Lube – https://bit.ly/3qecHJt
Anti-Seize - https://bit.ly/2SP14vZ
Yamabond 6B - https://bit.ly/393wIdp
Milwaukee M12 Impact – https://amzn.to/3zIh5Vm
Milwaukee M18 Impact - https://amzn.to/3zImLi8
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Red Loctite - https://bit.ly/2SO2hDV
Large Torque Wrench - https://bit.ly/3zKjwa2
Dead Blow Hammer - https://amzn.to/3xxEQxt
T-Handle Allen Wrenches – https://bit.ly/3gPaSOM
Flywheel/Clutch Holding Tool – https://bit.ly/3cXqlej
Rekluse Oil - https://amzn.to/3gSYzBB
Assembly Grease – https://bit.ly/35FHiGk
Gasket Spray – https://amzn.to/3qe9iKy
Klotz Benol - https://amzn.to/2YqzNml
Clutch/Spring Kit - https://bit.ly/3pIIovX
Gasket/Seal Kit (87’) – https://ebay.us/tfzVoG
Gasket/Seal Kit (88’-90’) - https://ebay.us/T8mtqc
Cool Head – https://ebay.us/EPxNrR

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Obor Tires - https://shop.obor-tires.com/

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