Ford 5.4 2V Timing Chain Replacement

In this highly detailed video, I'm tackling the timing chain replacement, along with the timing chain tensioners, timing chain guides, and crank sprocket in our Ford 5.4 liter 2 valve motor. This repair is essential to eliminate the dreaded timing chain tensioner failure and the accompanying startup noise for which this motor is famous. I'll guide you step by step through the entire process; even providing torque specifications. A critical aspect I'll cover is aligning your timing marks. Proper alignment is crucial to prevent engine damage and I'll walk you through the process, ensuring you can confidently align those marks.

I chose to use the kit from Melling. The kit's part number is 3-391S, and it contains all the necessary components to ensure a smooth and successful repair.

Links to videos in this series (as they become available):
Part 1: Ford 5.4 2V Knocking Sound, Removal, Teardown
   • Ford 5.4 2V Build - Knocking Sound, R...  
Part 2: Ford 5.4 2V Piston & Deck Cleaning - Preparation For Head Installation
   • Ford 5.4 2V Build - Piston & Deck Cle...  
Part 3: Ford 5.4 Liter 2V Block & Parts Painting - Preparation For Assembly
   • Ford 5.4 2V Build - Block, Valve Cove...  
Part 4: Ford 5.4 2V Build - Rear Main Seal Replacement
   • Ford 5.4 2V Build - Rear Main Seal Re...  
Part 5: Ford 5.4 2V Build - CalVan Tools 38900 Spark Plug Repair Tool Kit Instructions
   • CalVan Tools 38900 Spark Plug Repair ...  
Part 6: Ford 5.4 2V Build - Melling M176HV Oil Pump Install
   • Melling M176HV Oil Pump Install - For...  
Part 7: Ford 5.4 2V Build - Head Gasket Replacement
   • Ford 5.4 2V Head Gasket Replacement  
Part 8: Ford 5.4 2V Build - Oil Filter Adapter Gasket Replacement
   • Ford 5.4 2V Oil Filter Adapter Gasket...  
Part 9: Ford 5.4 2V Water Pump Replacement
   • Ford 5.4 2V Water Pump Replacement  

As an Amazon Affiliate I earn from qualifying purchases.
Links to products used in this video series so far:
Melling Timing Chain Kit: https://amzn.to/3WbT9Fi
Updated Ford Fastener Part#: W709818-S437
OTC Camshaft Positioning Tool: https://amzn.to/42OeffI
Camshaft Holding Tool: https://amzn.to/3odPwlG
Crankshaft Positioning Tool: https://amzn.to/41JEwug
Motorcraft Water Pump: https://amzn.to/3MOL9HK
Motorcraft Tube Assembly: https://amzn.to/41EIkNL
Heater Return Tube Part #: F85Z-18663-BA (not on Amazon)
Fel-Pro Oil Filter Adapter Gasket: https://amzn.to/3ZyFl8c
Oil Pressure Sending Unit: https://amzn.to/3zhg6MF
Fel-Pro LH Head Gasket: https://amzn.to/3FNYRGJ
Fel-Pro RH Head Gasket: https://amzn.to/3z2YBQf
Fel-Pro Head Bolts: https://amzn.to/3FOyAbf
Cal-Van Tools 38900 Ford Triton Tool Kit: https://amzn.to/42mH2rY
Time-Sert 6020 Thread Locker & Sealer: https://amzn.to/42gwRVF
JB Weld 8265S Epoxy: https://amzn.to/3Tofhe8
Permatex Anti-Sieze Lubricant: https://amzn.to/3yP1rYM
AutoLite XP103 Soark Plug 4pk: https://amzn.to/3FqzcDC
Fel Pro Rear Main Seal - https://amzn.to/3LfAtRz
Ford Slinger - https://amzn.to/3T4TFUf
Permatex Ultra Black Gasket Maker - https://amzn.to/3J0zwdi
3M Roloc 2 inch disc 120gr - https://amzn.to/3ZGnj3Y
2 Inch disc holder - https://amzn.to/3kI83oF
3M Scotch-Brite pads - https://amzn.to/3IRpTxm
Lisle 52000 Razor Blade Scraper - https://amzn.to/3kLx02w
Plastic Razor Blades - https://amzn.to/3KVxNbY
3M Particulate Respirator - https://amzn.to/3Zbcbwl
Milwaukee Cordless Drill Kit - https://amzn.to/3SQExd4
Hopkins Drip Tray - https://amzn.to/3y8pHoL
Kimo 3/8" Electric Ratchet: https://amzn.to/3JEc5qE

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This should be applicable for the years 1997, 1998, 1999, 2000, 2001, 2002, 2003, and 2004. There are some exceptions, but this gives you a general idea.

DISCLAIMER: The information provided in this video is for educational and entertainment purposes only and should not be construed as professional advice. The creators, producers, and distributors of this video do not assume any responsibility or liability for any errors or omissions in the content of this video or for any damages arising from the use or reliance on the information presented in this video. Viewers should consult their own professional advisors for advice and guidance. The use of any information provided in this video is solely at the viewer's own risk.