Jeep Cherokee: Cylinder Head Gasket Replacement Procedure/ 0331 TUPY 4.0L ['96-'01 XJ]

Was the head cracked, or was it just the gasket?
It was, in fact, both! The machine shop confirmed the original 0331 head was cracked all the way through, but rather oddly, it cracked between a cooling jacket and cylinder 4's combustion chamber.


TOOLS REQUIRED
-Sockets: 8mm - 15mm, 7/16” - 11/16 “
-Deep Sockets: 10mm, 7/16”, ½”, 9/16”, ½” 12-point
-Various Extensions
-Screwdriver
-9/16” wrench
-Pliers, Zip Tie Cutting Devices
-Scraper & Sandpaper: https://www.walmart.com/ip/Gator-Micr...
-Teflon tape (For head bolt #11)
-OR LOC-TITE PST 592: https://www.amazon.com/Loctite-483630...

-Breaker Bar/ Cheater Bar
-TORQUE WRENCH covering 20 to 110 FT LBS
-⅜” Quick-Disconnect tool (for fuel line)
-⅝” Spark Plug Socket (If removing Spark Plugs)
-Random Piece of Rubber Hose (or tape)
-Spill-proof funnel
-Bucket & Drain pan

-Rubber Gloves
-Brake Cleaner
-Paper Towels
-Box Stencil
-Engine Coolant (~3 Gallons)
-OIL CHANGE SUPPLIES
-Head Gasket Kit (00-01): https://www.rockauto.com/en/moreinfo....
-Head Gasket Kit (96-99): https://www.rockauto.com/en/moreinfo....

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BRAND NEW Cylinder Head: https://www.cylinder-heads.com/produc...

TOTAL SPENT ON THIS JOB: $404.34
ACTUAL DEALERSHIP QUOTE: $1,492.24

00:00 Understanding the Head Gasket
08:58 The Game Plan
11:19 Exterior Engine Teardown
18:31 Interior engine teardown
25:18 Head Gasket
33:17 Interior Engine Assembly
40:58 Exterior Engine Assembly
44:42 Done